15kW Split Type Metal High Frequency Induction Heating Equipment Machine

Used for hardening gears, shafts, pipes, bearings, pump accessories, steel plates, rollers, etc
A. Heating (hot forging, hot assembly, smelting):
The purpose of hot forging is to forge workpieces with a certain temperature (different material requirements)
With the help of a press, forging press or other equipment,
For example, hot extruded watch cases, watch flanges, handles, mold accessories, kitchenware and cutlery,
Art works, standard parts, fasteners, mechanical parts, brass locks, rivets, steel pins
And a pin.
2. Hot bonding is connected by heating according to different metals or metals and non-metals
The principle of thermal expansion or hot melting, such as the submerged welding of copper cores
Computer radiators with aluminum panels and speaker grids, composite steel and plastic pipes,
Sealing of aluminum foil (plaster), sealing of motor rotor and tubular heating element.
3. Smelting is basically the use of high temperature to dissolve metal into liquid, mainly applicable to
Smelting iron, steel, copper, aluminum, zinc and other precious metals.
B. Heat treatment (surface quenching):
Its main purpose is to change the stiffness of the metal material by heat treatment of the workpiece. detail
The application instructions are as follows:
1. Hardening of various hardware tools, such as pliers, wrenches, hammers, axes, screw tools and shear
(Orchard cut).
2. Quenching of various automobile and motorcycle accessories, such as crankshaft, connecting rod, piston pin, chain, etc
Wheel hub, aluminum wheel, valve, rock arm shaft, half drive shaft, small shaft, fork.
3. Various power tools, such as gears and shafts.
4. Hardening of machine tools, such as lathe tables and guide rails.
5. Hardening of various metal parts and machining parts, such as shafts, gears (sprockets), cams, chucks, etc
And clips and so on.
6. Hardening of small size molds, mold accessories, mold holes and other hardware molds.
c, welding (brazing, silver welding, brazing)
Its main purpose is to melt the solder by heating it to a certain temperature to achieve the purpose of connecting two types of solder
Metals of the same or different materials.
1. Welding of various hardware tools, such as diamond tools, abrasives, drilling tools, alloy saw blades,
Carbide cutter, milling cutter, reamer, planning knife, solid drill.
2. Welding of various hardware mechanical accessories: silver brazing and copper brazing of the same or dissimilar metals
Different varieties, such as hardware bathroom kitchenware products, refrigeration copper accessories, lighting
Accessories, precision mold accessories, hardware handles, egg beaters, alloy steel and steel, steel and copper as well
Copper and copper.
3. Composite pot bottom welding is mainly suitable for brazing round, square and other shapes
An irregular pan. It is also suitable for flat brazing of other metals.
4. The welding of the heating plate of the electric hot water kettle mainly refers to the brazing of the stainless steel plate
Various forms of bases, aluminum plates and tubular heating elements.
D. Annealing (tempering and modulation):
1. Anneal all kinds of stainless steel products, such as stainless steel basins, annealing tanks, extrusion tanks, annealing tanks
Hem, annealing sink, stainless steel pipe, tableware, cup.
2. Annealing of various metal workpieces such as golf ball heads, clubs, copper locks, hardware copper accessories, kitchenware, etc
Knife handle, blade, aluminum pot, aluminum bucket, aluminum radiator and various aluminum products. Step 1 Heat up
(Hot forging, hot assembly, smelting):

Parameter

Operating Principle

Frequency conversion electromagnetic induction heating or induction heating for short is a method for heating metal

materials by converting power frequency power supply into that of specific range based on the principle of electromagnetic

induction. It is mainly applicable to the metal hot working, heat treatment, welding and melting. This type of heating

technique is also applicable to packing industry (such as sealing of aluminum foil used in medicine and food industry),

semiconductor material (such as extruded monocrystalline silicon and heated affixing metal parts for auto glass). Basic

components of induction heating system include induction coil, AC power source and work pieces. Induction coil can be

fabricated into different shapes as per different heated objects. The coil is connected with the power source providing

alternating current for coil. The alternating current possessed by the coil can create a alternating magnetic field passing

through the work pieces to produce eddy flow as required by heating.

Advantages of Induction Heating Equipment

1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).

2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different

                                                  perating switches).

3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and

                                  rising pipe; it is small in size and light in weight.

4. Easy operation: you can learn to operate it within several minutes.

5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.

6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power

                                                 by approximately 70%. The smaller the size of the work piece is, the lower power consumption

                                                 would be.

7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to

                                      ensure the appropriate temperature as required by each part of work piece), fast warming and limited

                                      oxic horizon, and can guard against any waste after annealing.

8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications

                                                    as well as automatic control and protection.

9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time,

                                                and thereby control the heating temperature at a certain technical point.

10. Comprehensive full load design: it can work continuously for 24 hours.

11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively

                                                     save the workshop space.

12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and

                                                      thus can ensure the maximum safety.