Portable Inductive Heating Device For Small - Scale Metal Component Hardening And Welding
Application
Hardening transformer technology
- ØEmploy a multi - transformation ratio structural design, featuring a wide matching range, easy adjustment, low heat generation, high efficiency, and energy conservation.
- ØThe coil applies advanced winding techniques to effectively reduce the leakage inductance of the transformer.
- Ø Select copper materials with low resistivity to significantly reduce the copper loss of the transformer.
- ØUse high - quality magnetic cores to decrease the volume of the transformer and reduce the magnetic core loss.
Through heating technology
- Ø Adopt series resonance technology, induction coil output high voltage, small current. Resonance circuit loss average reduce 25 times than the parallel resonance. The whole machine energy-saving 10%-20%. Compare to the old medium frequency units, save energy 50% or more.
- Ø Use the patent technology, has solved the induction coil high voltage flint fault.
- Ø The induction furnace body adopts the heat insulation, thermal insulation, insulation technology treatment. Not only the heat loss is very small, but also greatly reduce the induction coil maintenance cost.
- Ø The complete induction equipment consists inverted power supply, temperature measurement display and temperature control and also the PLC industrial control system. Have the automatic feeding, infrared temperature measurement, fast material lifer, workpiece sorting, Transmission machinery supporting linkage control functions. The user can flexibly choose the related complete equipment configuration according to the heating process.
Used for hardening gears, shafts, pipes, bearings, pump accessories, steel plates, rollers, etc
1. Metal Processing Industry
In the metal forging process, the induction heating machine can quickly heat the metal billet to the appropriate forging temperature, precisely control the heating speed and temperature distribution, ensure uniform heating of the metal billet, and facilitate the forging of various complex - shaped components, such as the crankshaft and connecting rod of an automobile engine, significantly improving the forging efficiency and product quality. Meanwhile, during the metal heat - treatment process, it can perform quenching, tempering, annealing, etc. on metal workpieces, improving the microstructure and properties of the metal, and enhancing the hardness, toughness, and wear resistance of the metal.
2. Electronic Manufacturing Field
In the circuit board assembly process, the induction heating machine is used for soldering electronic components. It can quickly and accurately heat the solder joints, evenly melt the solder, improve the welding quality, and reduce problems such as false soldering and short - circuits, ensuring the stability and reliability of electronic devices. For semiconductor manufacturing, it can precisely anneal and diffuse materials such as silicon wafers, optimize the electrical properties of semiconductor materials, and improve the performance and yield of chips, meeting the high - precision and high - performance product requirements of the electronics industry.
3. Food Packaging Industry
During the food packaging process, the induction heating machine is used for sealing packaging materials such as aluminum foil. Through induction heating, the aluminum foil is quickly and reliably sealed with the packaging container, preventing food from getting damp and deteriorating, extending the shelf life of food, and ensuring food safety. At the same time, induction heating can also be used for the hot - forming processing of packaging containers. According to the packaging needs of different foods, metal or plastic materials are heated and formed to produce various - shaped packaging containers, improving the efficiency and aesthetics of food packaging.
4. Medical Device Manufacturing
In the manufacturing of medical devices, the induction heating machine can heat - treat metal components such as surgical instruments, improving their hardness and sharpness, and ensuring the reliability and safety of surgical instruments during use. For the encapsulation of electronic components in medical devices, induction heating can achieve fast and reliable connection, ensuring the stability and performance of electronic components, and meeting the high - precision and high - reliability requirements of medical devices. In addition, induction heating can also be used for the disinfection of medical devices. Through high - temperature heating, bacteria and viruses are effectively killed, ensuring the hygienic safety of medical devices.
Parameter
| item |
value |
| place of Origin |
China |
| Brand Name |
YUYANG |
| Condition |
New |
| Machine Type |
Induction Heating Machine |
| Machinery TestReport |
Provided |
| Marketing Type |
New Product 2021 |
| Warranty of core components |
1 Year |
| Core Components |
PLC, Motor |
| Warranty |
1 Year |
| |
Online support, Video technical support |
| Key Selling Points |
Easy to Operate |
| After Warranty Service |
Video technical support, Online support |
| Local Service Location |
Malaysia, Saudi Arabia, Pakistan, India |
| Applicable Industries |
Machinery Repair Shops, Manufacturing Plant, Other |
| Showroom Location |
None |
| Rated Power output |
40kw |
| Work power |
340V-430V |
| Maximum input current |
60A |
| Volume(mm 3) |
main:640*350*550mm
transformer:510*300*450mm
|
| Output current |
400-4500A |
| Gross weight |
Host 54kg Extension 43kg |
| Power supply |
Three phase 380v 50Hz |
| Time sting(atomatic time) |
1-99s |
| Cooling water |
0.2MPa 6L/min |
Operating Principle
The working principle of induction heating machines is rooted in the electromagnetic induction phenomenon. An
alternating current source provides current to the induction coil. As the current alternates, it creates a dynamic
magnetic field around the coil. When a metal object is placed in this magnetic field, the changing magnetic flux
through the object induces an electric current, known as an eddy current, within the metal. The resistance of the
metal to the flow of these eddy currents causes the conversion of electrical energy into thermal energy, resulting
in the heating of the metal workpiece.
Advantages of Induction Heating Equipment
1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).
2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different
perating switches).
3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and
rising pipe; it is small in size and light in weight.
4. Easy operation: you can learn to operate it within several minutes.
5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.
6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power
by approximately 70%. The smaller the size of the work piece is, the lower power consumption
would be.
7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to
ensure the appropriate temperature as required by each part of work piece), fast warming and limited
oxic horizon, and can guard against any waste after annealing.
8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications
as well as automatic control and protection.
9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time,
and thereby control the heating temperature at a certain technical point.
10. Comprehensive full load design: it can work continuously for 24 hours.
11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively
save the workshop space.
12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and
thus can ensure the maximum safety.
