40KW Super Audio Heating Equipment Melting Quenching Welding Heat Treating

40KW Super Audio Heating Equipment Melting Quenching Welding Heat Treating

Parameter

Feature:

1.Use the IGBT module and Inverting technologies of third generation, at least 20% energy comparing with KGPS thyristor type induction system,and more reliability, lower maintenance cost.
2.100% Duty cycle, continuous working is allowed at maximum power output.
3.Display of heating power and heating current and oscillating frequency.
4.Convenient to change furnace crucible for different material melting.
5.Small size, light weight, and convenient to move.And install easily

Application

For Gear, shaft, Pipe, Bearing, Pump fitting, steel plate, roller etc. hardening

Heating (hot forging, hot fitting and smelting):

1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
2. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.
3. Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.

Heat Treatment (surface quench):

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
 

Annealing (Tempering and Modulation)

1. This process is applicable for the annealing of various stainless steel products. For example, stainless steel basins, cans that

have been annealed and extruded, folded edges that have undergone annealing, sinks after annealing, stainless steel tubes,

as well as tableware and cups made of stainless steel.

2. It also caters to the annealing of different other metal workpieces. These include golf ball heads, cue sticks, brass locks, copper

hardware fittings, kitchen knife handles, blades, aluminum pans, aluminum buckets, aluminum radiators, and a wide range of

aluminum products.

Heating (Hot Forging, Hot Fitting, and Smelting)

A. The equipment employs imported high-quality IGBT solid power modules along with our second-generation frequency

conversion technology. It is equipped with an excellent cooling system. This ensures that the device can operate continuously

at maximum power for 24 hours, which significantly enhances the performance and quality of the device.

B. With the constant current and power control function, it can boost the heating efficiency and help save energy.

C. Installation is straightforward and convenient. Just connect it to a 380V power supply, the water inlet, and the water outlet,

and it can start working. There is no need for professional installation.

D. It features a timing function. You can separately adjust the heating time, heat preservation time, and set values digitally.

Additionally, you can adjust the heating current and heat preservation current as needed.

E. The device is equipped with a self-diagnosis alarming system for malfunctions. It also provides multi-level protection and

displays for issues such as overvoltage, overcurrent, overheating, low water level, and phase loss.