100kw 1-10khz Induction Heating Machine For Metal Heat Treatment

100kw 1-10khz Induction Heating Machine For Metal Heat Treatment

Description

Induction heating has many advantages over conventional techniques, such as Convention heat, Laser technologies, Carburising and Nitriding methods. YY offers the latest induction heating techniques to your specific requirement and application.

Significant Benefits of induction heating

1. Consistency: Accurate temperature control provides uniform results consistently, with negligible rejection.
2. Improved Quality: Contact-free process induces heat in the product without having any contact with it, reducing rejections.
3. Bend and Distortion:Customized process delivers heat exactly where it is needed and as rapidly as needed and precise quenching reduces Bend & Distortion
4. Increased Profits: Energy efficient process converts up to 80% of the expended energy into useful heat to save costs.
5. Maximized Productivity: Instantaneous and controlled heat allows for increased production at reduced costs.
6. Elimination of Contamination with Atmospheric Control:The workpiece can be isolated in enclosed chamber, if required in vacuum, inert or reducing atmosphere.
7. Environmentally Friendly: Clean, non-polluting process produces no smoke, waste heat, noxious emissions or noise.
8. Saving Time and Cost: Can be used for Tempering/Stress Retrieving/Annealing in Auto hardening Cycles to reduce production time, avoid extra material handling etc.

Features

1. This equipment adopts the IGBT inverter circuit in parallel connection, which has high load adaptability.

2. It has such feaures as high power, fast heating speed, high efficiency and easy operation.

3. As compared with other heating modes, it can significantly promote the economic benefits, improve the quality of heated work pieces and save the energy and material, alleviate labor intensity and improve the production environment.

4. It has super small size, which can save the production space by 10 times.

5. It is safe and reliable, and requires no equipments of ten thousand voltage, and thus can ensure the safe operation.

6. The comprehensive full load design is available for 24-hour continuous operation.

Parameters

Application

A. Heating (hot forging, hot fitting and smelting):

1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

2. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.

3. Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.

B. Heat Treatment (surface quench):

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:

1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).

2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.

3. Various electric tools, such as gear and axes.

4. Quench for machine tools, such as lathe deck and guide rail.

5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

C. Welding (braze welding, silver soldering and brazing)

It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material or different materials.

1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit. 2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.

3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.

4. Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.

D. Annealing (tempering and modulation):

1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.

2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.

01 Quenching

02 heat section

03 Welding

04 Annealing

05 Thermal fit

06 Melting

Heating Principle

Frequency conversion electromagnetic induction heating or induction heating for short is a method for heating metal materials by converting power frequency power supply into that of specific range based on the principle of electromagnetic induction. It is mainly applicable to the metal hot working, heat treatment, welding and melting. This type of heating technique is also applicable to packing industry (such as sealing of aluminum foil used in medicine and food industry), semiconductor material (such as extruded monocrystalline silicon and heated affixing metal parts for auto glass).

Basic components of induction heating system include induction coil, AC power source and work pieces. Induction coil can be fabricated into different shapes as per different heated objects. The coil is connected with the power source providing alternating current for coil. The alternating current possessed by the coil can create a alternating magnetic field passing through the work pieces to produce eddy flow as required by heating.

FAQ

1. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
2. What can you buy from us?
Fire Testing Equipment, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment, Wire and Cable Test Machine
3. Why should you buy from us not from other suppliers?
We are a high-tech enterprise which is specialized in developing and manufacturing Fire Testing Equipment, Building Material Fire
Tester, Wire and Cable Fire Tester, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment and etc.



DONGGUAN YUYANG INSTRUMENT CO.,LTD is Located in Wanjiang District (Dongguan City, Guangdong Province,China),a famous historical town with prosperous industry and convenient transportation.

We are a high-tech enterprise which is specialized in developing and manufacturing Fire Testing Equipment, Building Material Fire Tester, Wire and Cable Fire Tester, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment and etc.

Decades of research and development strengthen the leading edge of YUYANG in this field, and established as an crucial role in R&D on high quality and high-cost performance of testing equipment. YUYANG's testing equipment are widely used in various field: scientific institutions, colleges, inspection institutions, auto parts, electronics, electricals, lithium battery, LED, photoelectricity, mobile, plastic and rubber, display, telecommunication, chemical industry, aerospace, building material and product, wire and cable, toys, furniture, textile and fabrix, etc. All YUYANG testing equipment are designed according to international test standards, such as ISO, ASTM, DIN, EN, GB, BS, JIS, ANSI, UL, TAPPI, AATCC, IEC, VDE, CSA,CEN and so on.

DONGGUAN YUYANG INSTRUMENT CO.,LTD looks forward to cooperating with customer all over the world.

If you are interested in any of our products or would like to discuss a custom order. Please feel free to contact us. We are looking forward to forming succesful business with new clients around the world in the near future.