Induction Heating Machine with Forging Furnace for Bolt Nut Hammer Forging

Induction Heating Machine with Forging Furnace for Bolt Nut Hammer Forging

Description

Induction heating equipment is a kind of three-phase alternating current (ac) power frequency, after rectification into direct current, then laid adjustable current, direct current supply by the capacitor and inductor in the flow of alternating current, generate high density magnetic field lines in the induction coil, induction coil, and cutting in cheng fang of metal materials, produce a lot of eddy current in the metal materials. In Shanghai's feeling electric technology put a metal cylinder has alternating medium frequency current in induction coil, metal cylinder has no direct contact with induction coil, electric coil temperature is very low, but the surfaces are heated to redness, and even melt, and the redness and melting speed as long as adjust the strength of the size and current frequency can be achieved. If the cylinder is placed in the center of the coil, the temperature around the cylinder is the same, and the heating and melting of the cylinder does not produce harmful gases or strong light to pollute the environment.

Features

1. IGBT inversion technology based LC series circuit .
2. Phase locking looping technology and soft switch ensure good reliability and realize power and frequency tracking automatically.
3. Diode rectifier cause high power factor more than 0.95
4. Power can be instantly turned on or shut off with working in 100% load
5. Perfect protective circuit and cooling system designed.
6. Low energy consumption: converts up to 97.5% above of the expended energy into useful heat.
7. Safety Operating and easy installation.

Parameters

Application

1. Induction heating machine for various hardware and tools heating such as plier, wrench, hammer, ax,screwing tools and shear .
2. Heat treatment for various automobile and motorcycle fittings, such as crankshaft,connecting rod, piston pin,chain wheel, aluminum wheel, valve, rock arm shaft,semi drive shaft, small shaft and fork.
3. Heat treatment for various electric tools, such as gear and axes.
4. Heat treatment for machine tools,such as lathe deck and guide rail.
5. Hardening for various hardware metal parts and machined parts, such as shaft,gear chain wheel, cam,chuck and clamp etc.
6. Heating for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
7. Annealing of various stainless steel products, such as stainless steel basin,annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
8. Forging of various other metal work pieces, such as round steel, sheet plate, pipe and others.

How Does Induction Heating Work?

When a magnetic field changes near a metal or other conductive object, a flow of current (known as an eddy current) will be induced in the material and will generate heat. The heat generated is proportional to the current squared multiplied by the resistance of the material. The effects of induction are used in transformers for converting voltages in all sorts of appliances. Most transformers have a metallic core and will therefore have eddy currents induced into them when in use. Transformer designers use different techniques to prevent this as the heating is just wasted energy. In this project we will directly make use of this heating effect and try to maximise the heating effect produced by the eddy currents.

If we apply a continuously changing current to a coil of wire, we will have a continuously changing magnetic field within it. At higher frequencies the induction effect is quite strong and will tend to concentrate on the surface of the material being heated due to the skin effect.

FAQ

1. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
2. What can you buy from us?
Fire Testing Equipment, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment, Wire and Cable Test Machine
3. Why should you buy from us not from other suppliers?
We are a high-tech enterprise which is specialized in developing and manufacturing Fire Testing Equipment, Building Material Fire
Tester, Wire and Cable Fire Tester, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment and etc.



DONGGUAN YUYANG INSTRUMENT CO.,LTD is Located in Wanjiang District (Dongguan City, Guangdong Province,China),a famous historical town with prosperous industry and convenient transportation.

We are a high-tech enterprise which is specialized in developing and manufacturing Fire Testing Equipment, Building Material Fire Tester, Wire and Cable Fire Tester, Environmental Test Chamber, Textile Testing Equipment, Toys Testing Equipment and etc.

Decades of research and development strengthen the leading edge of YUYANG in this field, and established as an crucial role in R&D on high quality and high-cost performance of testing equipment. YUYANG's testing equipment are widely used in various field: scientific institutions, colleges, inspection institutions, auto parts, electronics, electricals, lithium battery, LED, photoelectricity, mobile, plastic and rubber, display, telecommunication, chemical industry, aerospace, building material and product, wire and cable, toys, furniture, textile and fabrix, etc. All YUYANG testing equipment are designed according to international test standards, such as ISO, ASTM, DIN, EN, GB, BS, JIS, ANSI, UL, TAPPI, AATCC, IEC, VDE, CSA,CEN and so on.

DONGGUAN YUYANG INSTRUMENT CO.,LTD looks forward to cooperating with customer all over the world.

If you are interested in any of our products or would like to discuss a custom order. Please feel free to contact us. We are looking forward to forming succesful business with new clients around the world in the near future.